arrow board Epistar LED traffic module pixel cluster

Product production process for the arrow board Epistar LED traffic module pixel cluster
The process flow of C26 pixel tube-pixel tube
The C26 pixel tube produced by our company, that is, the shell of the pixel tube has a single column and a double column. The appearance does not seem to be any different, except that at the bottom of the pixel tube there is only one small column, and the double column has two small columns. As long as it depends on whether the installation position is one column hole or two column holes, you can choose to use a single column or a double column. As shown below.

arrow board Epistar LED traffic module pixel cluster

Product model: WDM-C26-R/Y/G
Product parameters:
Product name: C26 pixel tube
Product size: 37*29*26MM
Product model: WDM-C26-R/Y/G
Lamp bead color: red/yellow/green
Lamp beads category: Taiwan Epistar chip lamp beads
Working voltage: DC12V
Shell material: PC
Working temperature: -40-65℃
Service life: 100000H
Visual distance: 1-500M
Luminous diameter: 26mm
Brand: WDM

Process flow of the arrow board Epistar LED traffic module pixel cluster with terminal
Generally, the pixel tubes made by our company use power cords with terminals, which are beautiful and convenient. You don't need to connect the power cords, just plug the terminals into the adapter board. The length of the power cord can be made according to requirements, and a card slot is designed on the back of the terminal block to strengthen the connection between the terminal and the adapter board.

arrow board Epistar LED traffic module pixel cluster process flow-AI automated production:
Produce the designed circuit board, prepare all the corresponding resistors and LEDs, and then prepare to start the assembly line to start the operation. The AI vertical machine starts to plug in the lights, and the DIP starts, and all the resistors and LEDs are taped. Use the resistance machine to lay the resistance on the circuit board, and then put it in the universal vertical machine, start the LED direct plug, according to the set procedure, insert the entire LED board.

arrow board Epistar LED traffic module pixel cluster process flow-quality inspection
All light boards with resistors and LEDs have passed the company's quality management inspection. After there are no problems, this product is wave soldered, and then all the LED pin tubes are soldered. The wave soldering tin is fuller and the soldering tin is even. No false soldering; and environmentally friendly lead-free tin is used.

After soldering the tinned C26 light board, you can start to work on the assembly line. All accessories, such as power cord, pixel tube housing, auxiliary tools, etc. are ready; start the division of labor, first pass the power cord with terminal through the pixel tube The shell is then soldered to the soldered C26 light board, and then white glue is applied to the power cord and the tin point of the light board to prevent oxidation; remove the light board according to the pattern on the light board, and then put the light board into the pixel tube Inside and flatten, fix the pixel tube with an iron plate so that the machine can fill it with glue.

C26 pixel tube process-mechanical glue filling:
The glue is filled with a fully automatic glue filling machine. After the ab component glue is combined, the filling is carried out according to the ratio of 10:1. It is best not to lower or increase the ratio. The ratio of 10:1 is just right. , It can be surface-dried in about two hours, and the glue will dry out in about 4-6 hours. This glue will have a good guarantee for long-term use.

After the pixel tube is filled with glue, place the pixel tube on a horizontal plane, and test with a level meter, and then try to make each plate of pixel tubes as flat as possible, complete the 4 corners of the horizontal position on the same horizontal plane, the choice of AB glue It is also very important. The AB glue choice must use more than 40 yuan per kilogram of glue. Its adhesion and durability will be very good. It cannot be filled with shoddy glue. It will crack after a long time. Water will leak in the pipe.
After the pixel tubes are dry, you can arrange all the pixel tubes and start packaging. Generally, they are packaged in transparent sealed bags, each containing 50 pieces, and a label is attached to the bag. The label indicates the product name and working voltage. , Product quantity, etc.

Application for the arrow board Epistar LED traffic module pixel cluster:
Pixel tube is a kind of freely arranged and combined into various characters or patterns. It is small in size and exquisite in appearance. It is mainly used in highways, toll stations, parking lots, etc.; there are many C26 pixel tube series, four red, three green, four red and four Green, five reds and four greens, six reds and four greens, etc.; a pixel tube can be single-color or two-color can be used.

In addition to the arrow board Epistar LED traffic module pixel cluster,we also have other type of the led pixel cluster modules:

Solar Traffic Fog Light
125mm Traffic Light
Pedestrian Traffic Light
Mini Traffic Light Module
Led Traffic Light Module
Traffic Light Replacement
Led Traffic Light Replacement

Contact us if you need more details on LED Traffic Module Pixel Cluster. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Traffic Module Pixel Cluster、Arrow Board Pixel Cluster. If these products fail to match your need, please contact us and we would like to provide relevant information.

Product Categories : Outdoor Led Display > Led Pixel cluster